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PMBWELD309: Weld plastic using extrusion techniques

Part 1: Identify materials as being compatible for welding

Identify materials from specifications

Compatibility of plastic materials for welding

Part 2: Identify appropriate plastics welding conditions

Identify welding machine type and operating requirements

Select welding conditions

Prepare field operational sheets according to enterprise specification

Part 3: Maintain, and calibrate welding equipment

Set up welding equipment

Welding safety

Non-conformance in equipment

Check operation, and calibrate where required

Use personal protective equipment (PPE)

Make adjustments to remedy faults

Part 4: Perform welding to required standard

Requirements of the welding equipment

Welding shoe setup

Pre-heating

Preparation of the Joining faces

Tacking

Weld design

Measurement devices

Plastics machining equipment

Hand tools and clamps

Cleanup and disposal of waste

Start-up and shut-down

Part 5: Assess quality of completed joints

Assess joints against specification requirements

Quality assurance & control

Weld record sheets

Part 6: Routine and non-routine problems

Routine problems

Emergency situations

Part 7:Extrusion welding: Documentation

SWMS Interpretation - Portable Generators

SDS Interpretation - Isopropanol

Training

Part 8: Hazards

Hierarchy of hazard control

Dealing with Chemicals

High temperature hazards

Working in Confined Spaces

Silica dust hazard

UV Radiation hazards

Electrical hazards

Practical Assessment

Trainer marked task

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